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Project Case Study:
Crusher Pitman Assembly

Background

In a complex industry where precision and durability are paramount, our customer required an enhanced version of their Crusher Pitman Assembly. This wasn't just a matter of reproducing an existing design; it involved the intricate processes of drawing confirmation, re-engineering, improved part selection, assembly construction, rigorous testing, and punctual delivery.

The Challenge

The project posed multiple challenges:

• Limited Information: The existing assembly details were insufficient, demanding a comprehensive re-engineering effort.
• Budgetary Constraints: The solution had to be cost-effective without compromising on quality, ensuring it met the stringent budgetary requirements.
• Urgent Delivery: A shortened delivery lead time was essential to meet the project's deadline.

Solution

To surmount these challenges, several strategies were employed:

• Global Sourcing: Leveraging our global connections, we sourced critical genuine parts with shortened lead times, ensuring timely availability.
• Revised Inspection and Test Plan (ITP): While awaiting the arrival of the sourced parts, we revisited and revised the ITP to strategize an early completion plan.
• Stringent ITP Control: Recognizing the pressing project deadline, the ITP was closely monitored and controlled to ensure punctuality without compromising quality.

The Results

Budget-Friendly Solution: Through our innovative strategies, the cost was significantly reduced, aligning perfectly with the project's budget.

Timely Delivery: Despite the challenges, the lead time was effectively reduced to ensure on-time project delivery.

Uncompromised Quality: At no point were shortcuts taken. All necessary checks and tests were performed to ensure the highest quality.

Performance: The final Crusher Pitman Assembly was not just built to fit but was also supplied to perform at, if not exceed, the expected standards.

The success of this project stands as a testament to our commitment to excellence, efficiency, and customer satisfaction. Whether it's re-engineering complex machinery or ensuring timely delivery, we rise to the occasion to deliver beyond expectations.

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